("V" Process)
(Permanent Mold)
(Permanent Mold)
(Graphite Perm Mold)
(Die Casting)
(Sand / Plaster Mold)
(Sheet Metal Fabrication)
(Plastic Thermoforming)
("V" Process)
TPi Arcade is the most advanced Aluminum V-Process sand casting facility in the US. Their 55,000 total square-foot facility houses state-of-the-art computer controlled equipment run by manufacturing experts. TPi realizes today’s speed to market challenges and is optimized to provide a cast sample in as little as 2 weeks and production parts a week after sample approval. TPi can provide anything from prototypes to low volume production to raw castings to turnkey programs for a single source solution.
In-House Services:
- Realtime X-ray
- Spectrograph chemical analysis
- Mechanical testing (yield, tensile and elongation)
- T-5 heat treatment
- T-6 heat treatment
- CMM layout
- Welding
- Additional blasting finishes available
Additional Services:
- Machining
- Pressure testing
- Minor assembly
- Die penetrant testing
- Wet and powder painting
- Anodize
- Impregnation
- Others available upon request.
(Permanent Mold)
Specialties
Premier Aluminum specializes in high-density, high-strength permanent mold aluminum castings, providing assembly-ready, fully machined solutions for low- to medium-volume applications. Their expertise extends to complex cast-ins, including heating elements and stainless steel inserts cast into aluminum parts. With a commitment to precision, durability, and cost-effectiveness.
Industries Served
- Food & Beverage – Precision castings for food processing and equipment
- Construction & Transportation – Durable, lightweight aluminum components
- Medical – High-precision parts for medical devices and equipment
- Electrical – Reliable enclosures and electrical system components
- Robotics & Machine Tools – High-performance aluminum castings for automation
- Turf Care – Tough, long-lasting components for outdoor maintenance equipment
- TV, Radio & Cable – Cast solutions for communication and broadcasting
- Conveyor & Processing – Engineered castings for industrial material handling
Why Premier Aluminum?
✔ High-Density, High-Strength Castings – Designed for durability and performance
✔ Expertise in Complex Cast-Ins – Including heating elements & stainless steel inserts
✔ Permanent Mold Process for Precision & Consistency – Near-net shape parts reduce machining needs
✔ Ideal for Low- to Medium-Volume Production – Cost-effective solutions for specialized applications
✔ Assembly-Ready & Fully Machined Castings – Streamlining production for faster time to market
(Permanent Mold)
Watry Industries is one of the most automated, high-tech, permanent mold foundries in the industry. Located in Sheboygan Wisconsin on the western shore of Lake Michigan just 2 & 1/2 miles east of I-43, Watry currently encompasses 271,800 square feet and owns land for future expansion to the existing plant.
Processes offered are CAD Design for molds, fixtures, and specialty equipment for secondary operations, building of this tooling and equipment, permanent and semi-permanent mold casting, heat treating, precision machining, powder coating, pad printing, and sub-assembly, all performed in house by Watry.
Casting Capabilities:
- 21 Reverberatory Gas/Electric Melt Furnaces, 600lb to 20,000lb holding capacities, 300 lb/hr to 2,400 lb/hr melting capacities
- 45 Tilt Pour Casting Machines, 21” to 30” Stroke, Various Mold Size Capabilities
- 18 Rimrock Auto Ladling Robots
- Turntable w/6 Station Tilt Pours and 6-Axis Robotic Pouring and Extraction
- 4 6-Axis Pouring and Extracting Robots, 165kg to 350kg Load Capacities
Secondary Capabilities:
- 2 Jet Blast Units, Rotary and Continuous Feed
- Belt Grinding Equipment, Both Manual and 6-Axis Robotically Operated
- Heat Treat Solution and Age Equipment
- Air and Water Quench Equipment
- 20 High Speed Horizontal Machining Centers
- 14 High Speed Vertical Machining Centers
- 1 CNC Turning Center
- 6-Axis Robotic Loading Of Multiple Horizontal Machining Centers
(Graphite Perm Mold)
Forest City Castings Inc. is a family owned company with over 50 years of experience manufacturing machined zinc and aluminum castings using graphite permanent mold technology. Their facility is over 110,000 sq ft with 80+ full-time employees. We supply industries including electrical, mechanical hardware, medical, transportation, military, high-tech communications, robotics, nautical and an endless array of other applications. Graphite molds and sample castings can be available in as little as 4 weeks.
Industries Served
Electrical, mechanical hardware, medical, transportation, military, high-tech communications, robotics, nautical, and more
Commitment to Quality & Efficiency
- High-quality castings at competitive prices
- Graphite mold production in as little as 4 weeks
- Environmentally responsible manufacturing
- Reliable on-time delivery & superior customer focus
- Trusted by industry leaders like Midwest Products and Microtronix Systems Ltd.
In-House Services:
- Graphite Permanent Mold
- Superior to Sand & Die Casting
- Rapid, Cost-Effective Tooling
- Decades of Expertise: GPMT since 1984
- Aluminum & Zinc Castings
- Precision CNC Machining
Additional Value Added Services
- Chemical Coating
- Plating
- Painting (both wet and powder)
- Silk Screening
- Pad Printing
- Assembly Work
- Vibratory De-Burring
Why Forest City Castings?
✔ Graphite Permanent Mold Experts – More precise, cost-effective, and environmentally friendly than traditional sand or die casting.
✔ Rapid Tooling & Production – Graphite molds and sample castings available in as little as four weeks.
✔ Precision Aluminum & Zinc Castings – High-density, high-strength components meeting strict industry standards.
✔ ISO 9001 Registered & ITAR Compliant – Certified for quality management and registered with Canada’s Controlled Goods Program.
✔ Full-Service Manufacturing – In-house CNC machining, chemical coating, plating, painting, silk screening, pad printing, and assembly.
✔ Superior Surface Finish & Tight Tolerances – Graphite molds produce castings with excellent dimensional accuracy and durability.
✔ Trusted by Industry Leaders – Reliable supplier to companies like Midwest Products and Microtronix Systems Ltd.
✔ Reliable, On-Time Delivery – A commitment to meeting customer demands with superior quality and service.
(Die Casting)
Cambridge Division of Pace Industries
The Cambridge Division is one of Pace Industry’s longest-running facilities. Founded in 1945, Cambridge has been providing contract manufacturing die casting worldwide for more than 70 years. Three facilities with over 300,000-square-feet combined space provide a large environment for expert manufacturing services. Cambridge focuses on value-added services, producing higher-end components and serving a number of different industries.
Pace’s Cambridge Division excels in serving niche and specialty markets by expertly producing difficult die castings and providing exemplary project management and engineering support. Taking it a step further, Cambridge’s value add services include in-house product assembly, machining and finishing to create a total solution. The division is also ideally positioned to serve design houses that assist innovative customers and start-ups in the medical, aerospace, instrumentation and defense industries.
Why Cambridge?
✔ Full-Service Die Casting Solutions – Aluminum, magnesium, and zinc die casting with advanced capabilities
✔ Engineering & Product Development Expertise – From prototyping to mass production, we optimize designs for lightweight, performance, and cost efficiency
✔ Precision Machining & Assembly – High-quality finishing, machining, and assembly for production-ready components
✔ State-of-the-Art Tool & Die Capabilities – Fast turnaround, reduced costs, and high precision from concept to production
✔ Quality Assurance & Compliance – ISO 9001 certification and rigorous process controls ensure consistent, high-quality output
✔ Advanced Finishing Services – Powder coating, wet painting, polishing, and more for premium, cosmetic-quality parts
✔ Industry-Leading Program Management – APQP-driven process for flawless product launches and long-term success
(Sand / Plaster Mold)
Founded in 1985, K&H Precision Products is a family-owned and operated American manufacturer specializing in precision aluminum casting and CNC machining. With a strong reputation for superior quality, on-time delivery, and clear communication, we provide full-service production, from complex design and pattern-making to prototyping and low-volume manufacturing. Our 37,000 sq. ft. facility, located in New York’s Finger Lakes Region, is equipped with state-of-the-art casting and machining technology, ensuring high-quality, precision-engineered parts.
Click here for Sand Casting Photos
Why K&H Precision Products?
✔ Full-Service Aluminum Casting & CNC Machining – From design to low-volume production
✔ Advanced Manufacturing Capabilities – No-bake sand molding, plaster mold casting, and CNC precision machining
✔ Cutting-Edge Technology – Equipped with 16 total 4-axis machining centers and 5-axis machining for complex parts
✔ Seamless CAD to CAM Integration – Fully optimized digital workflow for efficiency and precision
✔ Custom CNC Programming & Multi-Machine Buffering – Ensuring high precision and fast turnaround
✔ Skilled, Dedicated Workforce – A team of 40+ experts delivering consistent, high-quality results
Click here for Plaster Mold Photos
(Sheet Metal Fabrication)
Founded in 1964, Vernier Metal Fabricating has evolved from a small two-person sheet metal shop into a leading precision sheet metal and structural weldment facility. Still family-owned and operated, Vernier has grown into a 55,000 sq. ft. facility on a 12-acre campus in Seymour, CT, equipped with automated equipment, robotics, and advanced manufacturing technologies. They specialize in customized metal fabrication solutions, from one-piece prototypes to high-quantity production runs.
Vernier Metal Fabricating In-House Services
- Custom precision sheet metal fabrication
- CAD engineering & design for manufacturability (DFM) support
- Advanced laser cutting & CNC blanking
- Robotic & conventional forming
- Extensive welding capabilities
- In-house finishing services
- Hardware insertion & assembly
- Small to large production runs
Why Vernier?
✔ Over 55 Years of Expertise – Decades of industry experience delivering high-quality metal fabrication solutions.
✔ Family-Owned & Operated – A commitment to craftsmanship, customer service, and long-term partnerships.
✔ Scalable Manufacturing – Flexible production capabilities, from single prototypes to full-scale production runs.
✔ Automated & Robotic Technology – Advanced machinery for efficiency, consistency, and precision in every project.
✔ Dedicated Departments for Every Process – Seamless workflow with specialized teams for engineering, fabrication, and finishing.
✔ Custom-Tailored Solutions – No one-size-fits-all approach; every project is optimized for performance and cost-effectiveness.
✔ Strict Quality Control Standards – Precision, durability, and reliability ensured at every stage of production.
✔ On-Time Delivery – Efficient scheduling and production planning to meet tight deadlines.
✔ Trusted Industry Partner – A reputation for excellence with long-term relationships across multiple industries.
(Plastic Thermoforming)
Bo-Mer Plastics was founded in 1946 in Auburn, New York where it still conducts business today. They are a custom plastic fabricator serving a variety of customers in both the US and abroad. Bo-Mer Plastics has a strong focus on understanding the customer’s vision and working with them hand-in-hand to bring that vision to fruition.
Bo-Mer is an engineer based manufacturing supplier that uses design and engineering expertise in order to provide customers with their desired parts in a timely and cost-effective manner. They have the creative ability from the top-down to bring an idea or drawing to life, all at a one-stop shop.
Click here to see more of Bo-Mer Plastics
Bo-Mer Plastics has the following equipment:
- Single Station Thermoforming machines that can accommodate up to a 7′ x 11′
- Rotary Thermoforming machines that can accommodate up to a 6′ x 10′
- Inline (thin gauge) Thermoforming machines
- Custom engineered rotational molding machines
- Multiple CNC 3-axis and 5-axis machines
Why Bo-Mer Plastics?
✔ Comprehensive In-House Manufacturing – Thermoforming, rotational molding, sheet metal fabrication, and CNC machining under one roof.
✔ Engineering & Tooling Expertise – In-house tool design, SolidWorks & Mastercam integration for optimized production.
✔ Cost-Effective Production – Low tooling costs, rapid prototyping, and efficient production for small and large runs.
✔ High-Precision Fabrication – CNC 3-axis & 5-axis machining, die-cutting, and laser cutting ensure accuracy and consistency.
✔ Value-Added Services – Assembly, welding, painting, EMI/RFI shielding, screen printing, and powder coating.
✔ ISO 9001:2015 Certified & UL Recognized – Commitment to strict quality standards and compliance.
✔ Lightweight & Durable Solutions – Rotational molding ensures consistent wall thickness, high durability, and reduced weight.
✔ Diverse Industry Applications – Trusted by medical, automation, transit, agricultural, and industrial sectors.